Transnational Specialty Chemicals Company adopts SIO methodology for all of their Operational Excellence initiatives

This facility had a total site electrical load of 60 MW and 30MW of onsite generation capacity that operated in "Island Mode" due to electrical infrastructure limitations. This island mode required operation with spinning reserves and therefore prevented the site from saving $2 million/year in energy costs by maximizing the load on their installed generation capacity. The expected solution was going to cost over $10 million and was not economical. However, 5DN professionals created a $30,000 solution that the local utility accepted and the plant implemented the project within 2 months.